Huge piles of different types of pallets at a warehouse.

Plastic Pallets vs Wooden: Why Plastic Wins, Everytime

08/08/2024

Written By: Lilia Stingerie

Why Businesses are Choosing Plastic Pallets Over Wooden Pallets

Did you know that over 2 billion pallets are in use every day in the United States alone? Pallets are the backbone of global shipping and logistics, facilitating the efficient movement of goods. Their standardized design allows for seamless handling by forklifts and pallet jacks, making them indispensable in warehouses and distribution centers around the world. That is why switching to durable, recyclable plastic pallets can further enhance efficiency while promoting sustainability in the supply chain.

Plastic pallets offer a revolutionary alternative to their wooden predecessors, combining strength, hygiene, and sustainability. As businesses increasingly seek reliable and eco-friendly solutions, the shift from wood to plastic pallets is becoming an imperative for longevity and safety in material handling.

A Closer Look at Plastic vs. Wooden Pallets

Understanding the differences between plastic and wooden pallets is crucial when it comes to choosing the right pallets for your business.

Material and Durability

Wooden pallets, often crafted from oak, pine, or other woods, may be sturdy but they’re vulnerable to moisture, pests, and wear and tear. In contrast, plastic pallets, made from resilient materials like HDPE (High-Density Polyethylene) and PP (Polypropylene), resist these damaging elements. As a result, plastic offers remarkable durability and longevity, making them a superior choice.

Weight and Strength

Wooden pallets are heavier and may require more manual handling, which can increase labor costs and the risk of injury. In comparison, plastic ones are lighter, making them easier to handle and transport. Despite being lighter, plastic pallets maintain their strength and can handle heavy loads just as well as wooden pallets.

Hygiene and Safety

Wooden pallets can harbor bacteria and other contaminants, making them less suitable for industries that require high hygiene standards, such as food and pharmaceuticals. They can also pose safety risks due to splinters and nails. Whereas the plastic ones are non-porous, easy to clean, and do not have nails or splinters, making them a safer and more hygienic option.

How are Plastic Pallets Better than Wooden Pallets?

Reusability and Longevity

Wooden pallets and Gaylord boxes typically have limited uses and pose disposal challenges. On the other hand, plastic containers and pallets have a lifecycle of over five years––three times longer than wooden pallets––and can be recycled into new products at the end of their life, minimizing waste, frequency of replacements, and environmental impact.

Environmental Impact

The production and disposal of wooden pallets contribute to deforestation and generate waste. Plastic, however, are recyclable. When they reach the end of their useful life, they can be ground down and used to create new pallets, supporting a circular economy and reducing environmental impact.

Cost-Effectiveness

While plastic pallets have a higher initial cost than wooden pallets, their durability and long lifespan result in significant long-term cost savings. Investing in plastic pallets can help businesses reduce downtime and product damage, which can improve operational efficiency and improve their bottom line. Businesses can also save money on replacements and maintenance, making plastic a cost-effective investment.

Innovative Technologies: Shaping the Future of Recycling

Recent advancements in recycling technologies, particularly for PET plastics, show great promise in addressing the challenges of plastic waste. New methods enable the recycling of colored PET plastics, which were previously difficult to process. These innovations can improve recycling programs' efficiency and economic viability, making it easier for companies to choose recycled materials over virgin resins. Embracing these technologies is crucial for fostering a circular economy and reducing our reliance on landfills​.

How Extera is Leading in Sustainability

When it comes to selecting the right pallets for your business, choosing Extera means committing to quality, sustainability, and innovation. Unlike other companies, we are dedicated to creating a circular economy by continually reusing materials and ensuring our products contribute to environmental sustainability.

Our advanced manufacturing processes are designed to meet the highest standards of durability and performance. We go beyond just offering plastic products; we provide customized solutions tailored to your business needs. This ensures that our pallets are the best possible solution for your operations, enhancing efficiency and sustainability.

Through our dedication to quality, sustainability, and innovation, we build lasting relationships with our clients, helping them achieve their logistic and operational goals. Choose Extera for plastic pallets that offer a future-focused solution for a sustainable, thriving planet.

The choice between plastic and wooden pallets is clear. Plastic pallets offer superior durability, hygiene, and cost-effectiveness, making them the best choice for businesses focused on sustainability and long-term savings. Extera's commitment to quality and innovation ensures that our reusable plastic pallets provide the best solution for your material handling needs.

Choose to use plastic pallets and make a positive impact on both your business efficiency and the environment.

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